Hi All this one is a must read!! Author R J ,shop foreman.
Just recently we had a customer come in with a well maintained, 02 Ford Taurus, with an extremely annoying problem, three fuel pumps that have failed within 8 months. All of the fuel pumps had been replaced with factory original equipment parts. During diagnosing the last failure, we discovered that the Fuel Pump Driver Module had failed. This particular system has a very complex design. The Fuel Rail Pressure Sensor sends a signal to the Power train Control Module letting it know when the pressure is too low. The Power train Control Module sends a voltage signal to the driver module telling it to correct the pressure. The module then sends a voltage signal to the Fuel Pump which increases fuel pressure. Diagnosing was made much more difficult due to the fact that when the vehicle died initially the fuel pump had full voltage and it did again the second time around. During the last failure, the voltage was half of what it should have been. At full voltage it should have full pressure at about 70+ psi. The first pump caused an excessive amount of amperage draw from the module and caused it to weaken. At the initial inspection it did not show its ugly head! Unfortunately for the customer it took two more visits with us for us to figure out this complex problem.
Vehicles have become very complex. What used to be a “Grease Monkey” is now an Automotive Technician who over time will see as many training hours as a Doctor!! As we say… there is no practice in our industry!!



Hi I am RJ Shop foreman of D&H